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Bridge Making
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Author:  Ken Lewis [ Fri Apr 17, 2015 7:41 am ]
Post subject:  Bridge Making

I constructed a few bridges recently. While at it took a few pictures of my process.
Nothing fancy, mostly router work but you end up with a decent looking bridge that
you can design to your own tastes. Most of my building process is based on my readings
right here on the OLF. So if you see anything that looks familiar (ie. your work) I thank
you.


The blank is first pattern routed like so.
Attachment:
pic 01.JPG


The blank is then placed on the carrier, work board. note wedge and cardboard shim.
The various opperations are then executed by inserting the respective patterns into the jig.
Attachment:
pic 02.JPG


Routing saddle slot
Attachment:
pic 03.JPG

Attachment:
pic 04.JPG


Pattern routing the back profile.
Attachment:
pic 05.JPG

Attachment:
pic 06.JPG


Drilling the pin holes
Attachment:
pic 07.JPG

Author:  Ken Lewis [ Fri Apr 17, 2015 7:51 am ]
Post subject:  Re: Bridge Making

The bridges ready for their wings
Attachment:
pic 08.JPG


Sanding the wing profile
Attachment:
pic 09.JPG


Champhered, slotted and buffed
Attachment:
pic 10.JPG

Author:  johnparchem [ Fri Apr 17, 2015 7:54 am ]
Post subject:  Re: Bridge Making

Thanks for posting, that is a clever use of jigs.

Author:  Alex Kleon [ Fri Apr 17, 2015 10:20 am ]
Post subject:  Re: Bridge Making

Nice process, Ken! When you have a design that you like, that's a great way to go, and easy enough if you have several different bridges.

Alex

Author:  J De Rocher [ Fri Apr 24, 2015 12:29 am ]
Post subject:  Re: Bridge Making

Cool system, thanks for posting. Gives me something to think about for hoe I make my bridges.

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